Testing of metal products
We carry out testing of chemical composition, structure and mechanical properties of mainly metal products. This ranges from simple measurements, through complex studies to multi-faceted research expertise.
We are happy to support industrial plants in solving technological problems, determining the causes of material defects, corrosion and component damage. We operate in a broad spectrum of topics and are not afraid of challenges.
Our laboratory meets the requirements of PN-EN ISO/IEC 17025:2018-02 and has been accredited continuously since 1997.
ACCREDITED TESTING
Comprehensive testing of the structure, composition and properties of materials
Discover the full range of accredited testing of metal products:
We examine, among other things: fasteners, forgings, spindles, hooks, railway and tram tracks, traction components, vehicle wheels, causes of corrosion, causes of cracks in welds and structures, determine the transition temperature of the material to a brittle state, etc.
We also offer compliance assessment with the manufacturer’s declaration according to relevant standards.
We provide our customers with an additional service – material expertise in the field of metallurgical defects, i.e. non-metallic inclusions, material discontinuities, fatigue cracks after forging, testing of sheets for delamination (lamellar cracks), sheet metal anisotropy, determination of bolt and nut classes, and we identify operational defects, mainly to determine the cause of the crack.
The benefits you will gain from conducting accredited metal testing:
Full technical support
Our experts will select process parameters according to your needs
High quality of services
For our team, customer satisfaction is the most important thing
Comprehensive service
and short service delivery times
Kompleksowe badania struktury, składu i właściwości materiałów
Testing the chemical composition of materials – spectrometry
As part of our research within the scope of accreditation, we carry out analyses of the chemical composition of steel.
Microstructure observations using an optical microscope:
We carry out the following tests:
- microstructure analysis,
- quantitative and qualitative analysis of structure components,
- measurement of thickness of metallic and oxide coatings / layers,
- evaluation of depth of decarburisation,
- evaluation of carbide segregation,
- evaluation of graphite separations in cast iron,
- assessment of metallurgical products.
We have the necessary equipment for metallographic preparation. We can observe samples using an optical microscope equipped with image analysis software, including steel, cast iron, non-ferrous metals and their alloys.
We perform the microstructure examination according to standards:
- PN-H-04504:1963 (Microstructure testing of steel metallurgical products – Tertiary cementite – Banding – Widmannstaetten structure);
- PN-H-04505:1966 (Microstructure of steel metallurgical products – Standards and determination);
- PN-H-04517:1992 (High speed steel – Bars – Test methods for carbide segregation);
- PN-H-04661:1975 (Ductile and malleable grey cast iron – Metallographic tests – Determination of microstructure);
- PN-EN ISO 945-1:2019-09 (Microstructure of cast iron – Part 1: Classification of graphite separations by visual analysis);
- PN-EN ISO 1463:2021-10 (Metal and oxide coatings – Measurement of coating thickness – Microscopic method);
- PN-EN ISO 3887:2018-03 (Steels – Determination of the depth of decarburisation).
Observations of surface structure and topography by scanning electron microscopy:
The scanning electron microscope allows observation of, among other things, surface morphology, determination of fracture features.
Determination of mechanical properties
Determination of forces and displacements in static tension, compression or bending tests up to 1 000 kN and fatigue tests up to 100 kN.
We have 3 strength testing machines with different force ranges (20, 150, 300; 1,000 kN).
We carry out tests in accordance with standards:
- PN-EN ISO 6892-1:2020-05 method B (Metals – Tensile test – Part 1: Test method at room temperature);
- PN-EN ISO 7438:2021-04 (Metals – Bending test);
- PN-EN ISO 8491:2005 (Metals – Pipes – Bending test);
- PN-H-04320:1957 (Static compression test of metals).
Hardness measurements by Brinell, Vickers, Rockwell, Knoop method
In the laboratory we carry out the following tests:
- Brinell hardness HBW – indenter: ball with diameter of 2.5 mm and 5 mm according to PN-EN ISO 6506-1:2014-12 (Metals – Measurement of hardness using the Brinell method – Part 1: Test method);
- Vickers hardness HV – scale range HV 0.05, HV 0.1 HV 0.3, HV 0.5, HV 2, HV 10 according to PN-EN ISO 6507-1:2018-05 (Metals – Measurement of hardness with the Vickers method – Part 1: Test method);
- Rockwell hardness – HRA, HRC range – according to PN-EN ISO 6508-1:2016-10 (Metals – Measurement of hardness using the Rockwell method – Part 1: Test method);
- Knoop hardness HK – range HK 0.1 according to PN-EN ISO 4545-1:2018-04 (Metals – Measurement of hardness by the Knoop method – Part 1: Test method).
Charpy impact test
The test is carried out in accordance with EN ISO 148-1:2017-02 Metals – Charpy impact test – Part 1: Test method, at temperature reduced to -196°C (liquid nitrogen) and room temperature.
Impact testing is carried out, among other things, to compare materials, determine the temperature of transition to brittle state or assess the compatibility of tool steels for hot work.
Non-destructive ultrasonic testing:
The tests are carried out in accordance with the following standards:
- PN-EN ISO 16810:2014-06 (Non-destructive testing – Ultrasonic testing – General principles)
- PN-EN 10228-3:2016-07 (Non-destructive testing of steel forgings – Part 3: Ultrasonic testing of ferritic or martensitic steel forgings)
- PN-EN 10228-4:2016-07 (Non-destructive testing of steel forgings – Part 4: Ultrasonic testing of austenitic and austenitic-ferritic stainless steel forgings)
We have been testing metals and metal products for over 25 years. What does accredited testing offer you?
Safety
of operation
Improvement in
product quality
Extended service life
of instruments
Greater satisfaction among customers and business partners
Our reports are recognized in all countries that are signatories to the ILAC MRA multilateral mutual recognition agreement.
See also the offer of non-accredited testing of metal products
Our expert
Mateusz Kukliński
Łukasiewicz Research Network – Poznań Institute of Technology, Centre for Laboratory Testing, Laboratory for Material Testing, 14 Jana Pawła II Street, 61-139 Poznań, Poland
