A new generation of titanium-matrix tooling material produced by a high-speed spark-plasma sintering process

The project is funded by the National Centre for Research and Development and implemented under the LEADER XI programme.
Type: R&D
Grant: PLN 1 372 707,98
Start date: 01.01.2021
Project completion date: 31.12.2023
The aim of the project is to develop a technology for producing a new generation of innovative titanium-based tooling material in the FAST/SPS high-speed sintering process. The new, innovative tool material, i.e. titanium matrix cemented carbide, will be used to manufacture cutting tools used in the metal industry, in particular in the process of shaping spring wire, which is used on a large scale in the furniture industry. The main elements of innovation are the material and technological solutions planned for application, which will make it possible to obtain innovative cemented carbide in the fast FAST/SPS sintering process, in which the harmful and relatively expensive cobalt will be replaced with safe and much cheaper titanium.
The new tool material will be characterised by high hardness, fracture toughness and durability. The comprehensive application research and development work planned to be carried out will allow a detailed understanding of the interrelationships occurring between the chemical composition, manufacturing process, microstructure and properties of the new generation of tool material.
The implementation of the project will not only contribute to the development of the scientific discipline of materials engineering, but above all will increase the level of competitiveness and innovation of the Polish economy through the implementation of the project results in the form of cutting tools obtained from a new, innovative tool material, i.e. cemented carbide of the WC-Ti type.
